Sonnen PM Overview

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Production Line Industrialization · QT-2026-WC-02 · 10-Week Program

Sonnen Battery Pack Assembly

Engineered by Wiens Corporation · Built for your workflow. Optimized for results.
Scenario:
Charter
Stations
Line Layout
Gantt
Operations
Simulator
My Work
Team
Documents
System Risk
Library
Tools
Activity
Summary tables
Stations
Click a station header to expand · click the label to rename · drag to reorder
Page notes — Stations Auto-saved
saved

Live throughput and cost projection from actual station staffing. Set your financial assumptions below, then select a volume scenario — metrics update across this tab, the station cards, and My Work.

Station configuration per scenario
Station 200/day 400/day 600/day Bottleneck risk
Takt feasibility
TaktOEEUnits/day34-day totalvs 2,800Status
3 min100%1605,440+2,640Comfortable
3 min85%1364,624+1,824Achievable
4 min100%1204,080+1,280Achievable
4 min85%1023,468+668Tight — monitor
2 min85%2046,936+4,136Comfortable (torque drivers)
Page notes — Operations Auto-saved
saved

Drag bars to move · drag right edge to resize · click label to edit · click to show/hide tasks · click task label to rename.

Page notes — Gantt Auto-saved
saved
Work view for:
Shows open tasks and items assigned to this person across all tabs.
Responsibility quick reference
AreaOwnerNotes
3D model, crane, press, lifting tableThomasPrimary engineering deliverables from sonnen
Testing specification documentHunterWC deliverable; Lukas provides EOL requirements
EOL setup requirementsLukas Lenghoffsonnen contact for EOL rig and test config
PFMEA cross-functionalHSE + battery teamThomas to identify and schedule internally
Process flow, layout, WIs, PFMEA, control planWCCore deliverables per QT-2026-WC-02
Torque specs, bolt counts, reuse policyThomasRequired before WIs and torque tool orders
Capacity simulation (200/day vs 600/day)WCRequires measured cycle times from simulation visit
Page notes — Team Auto-saved
saved
Quality docs gap-driven, share PFMEA failure-mode data
Uses your synced Firestore data · saves to your browser Downloads folder
PFMEA Workbook XLSX
Failure modes with severity, occurrence, detection ratings, and recommended actions per station.
PFD Workbook XLSX
Process-flow data — one row per step × station with inputs, outputs, tools, and quality checks.
Control Plan Workbook XLSX
Production controls — spec, measurement, frequency, and reaction plan per characteristic.
Reference docs visual / floor-facing
PFD Diagram PDF
Visual flow diagram for floor reference. One row per station, rendered from the live scenario.
Sonnen Work Instruction PDF
Sonnen battery disassembly & reassembly guide with step-by-step photos. Preview mode renders text placeholders for missing photos.
Production & material flow layout
System risk
A line-wide, system-level view of the program's top risks — generated from the process steps. Read-only.
Image library
Pool of every image uploaded for WI step photos. Reuse across steps, archive unused ones, or permanently delete.
Tools catalog
Shared tool names, thumbnails, and WI pictured/text-only flags. Stations assign tools by id from this catalog.
Change history
All edits made by any logged-in user, most recent first.